Product Description
Ceramic band heaters are made of helically wound nickel chrome resistance coil precisely stretched and strung through steatite ceramic cores forming a flexible heating mat. It is then placed in flexible stainless steel housing with ceramic fibre insulation. These heaters are very flexible and can be fitted easily. Durable, ceramic band heaters provide excellent energy efficiency with their built-in ceramic fiber jackets. Unlike mica band heaters, ceramic heaters transfer heat through conduction and radiation and do not require tightening around the cylinder. Flexible, these heaters come in a wide variety of terminal styles, and with different clamping mechanisms, holes and cutouts.
Customization Parameters
To customize it, please confirm the following parameters with us:
- No.1: Watt and voltage
- No.2: ID (Inner Diameter) and height
- No.3: Length of lead wire and if with thermocouple wire
Main Features
- Stainless Steel sheath resists rust and high temperatures, providing firm support.
- Ceramic insulation prevents heat loss, lowering energy costs.
- High temperature nickel-chromium element wire.
- Reduced power consumption and heat conservation.
- High degree of flexibility for various installations.
- Uniform heat distribution across the surface.
- Various termination styles available as customized options.
Applications
- Injection Moulding / Extrusion Machines
- Rubber Moulding / Plastic Process Machinery
- Tooling & Die Heads
- Packaging Machinery
- Shoe Manufacturing Machinery
- Test Equipment / Laboratory Equipment
- Food Process Machinery
- Drums containing solids or fluids
- Vacuum Pumps and more...
Frequently Asked Questions
What are the primary benefits of using ceramic band heaters?
Ceramic band heaters offer superior energy efficiency through built-in insulation, uniform heat distribution via radiation and conduction, and high flexibility for easy installation on cylinders.
Can these heaters be customized for specific voltages?
Yes, our ceramic band heaters can be customized to handle a wide range of voltages from 12V up to 400V depending on your equipment requirements.
What materials are used in the construction?
They are constructed with high-quality stainless steel sheaths, steatite ceramic cores, and premium Nickel-Chromium (NiCr 80/20) resistance wires for durability and high-temperature performance.
Do ceramic band heaters require tightening like mica heaters?
Unlike mica heaters, ceramic band heaters transfer heat through radiation and conduction, which means they do not require extreme tightening around the cylinder to function effectively.
What is the standard working temperature for these heaters?
The standard working temperature range is between 30°C and 200°C, making them suitable for a wide variety of industrial plastic and rubber processing applications.
What types of terminals are available for connection?
We offer multiple termination styles including ceramic terminals, flanges, lead wires, and various plug types to match your machinery's connection needs.
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